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Fresh food and a fresh approach to packaging: Reducing plastics in our supply chain

30 April 2025

What does lamb mince, fresh salmon and trout, avocados, bakery favourites and houmous all have in common? At Sainsbury’s, reduced plastic packaging as of the past year.  

Packaging plays an important role in keeping our products fresh and ensuring they reach our customers in perfect condition. At the same time, we know recycling matters deeply to people and we understand concerns about its impact on the planet.

With new UK legislation on the horizon, we believe it’s the right time to take a fresh look at our approach. Before we do, let’s take a look back at our 2024/25 progress on our ambitious targets for plastic reduction. 

Our progress

Across food, we delivered a further 2,812 tonne reduction in plastic in 2024/25, an absolute reduction of 18.7 per cent since our baseline in 2018. We also saved 412 tonnes in general merchandise and clothing last year, a reduction of 42.6 per cent since our baseline in 2020.

Our 2024/25 plastic reduction highlights and market firsts 

  • First major retailer to vacuum pack lamb mince, replacing traditional plastic tray packaging. The packaging uses a minimum of 65 per cent less plastic and saves 26 tonnes of plastic every year, as well as providing better freezer life thanks to the removal of all oxygen.
  • First retailer to introduce pulp trays for fresh salmon and trout, along with cardboard packaging for our fresh breaded chicken and fish products, saving 649 tonnes of plastic a year.

Further reductions

  • Paper packaging across our own brand Ripe & Ready avocados twin-pack in trial in 77 stores, which could save 20.2 million pieces of plastic every year if rolled out to all stores
  • Expected to save 560 tonnes through new packaging across our bakery moving into cardboard and paper packaging – a 90 per cent reduction in plastic and removing full plastic bags across in-store bakery loaves, baguettes and batons, which we have replaced with recycled paper bags with a plastic window
  • 103 tonnes by removing plastic lids from houmous pots, a 33 per cent reduction
  • 39 tonnes by moving our own brand laundry capsules from a plastic bag to a cardboard box, a reduction of 90 per cent
  • 30 tonnes by replacing shrink wrap with cardboard for our four- and six-packs of canned baked beans

Rethinking plastic by transforming packaging 

We know how important it is to reduce plastic waste and make packaging more sustainable. It’s a challenge facing our sector and beyond and one we take very seriously at Sainsbury’s. As our many firsts for this year show, we’ve already made big strides through investment and innovation but we also know there’s more to do. 

The reality is that finding the right alternatives isn’t always simple. Some materials, like films and polystyrene, don’t yet have viable replacements that keep food fresh and safe. The UK’s recycling system also isn’t fully equipped to handle certain materials, meaning that even well-designed packaging can end up in landfill. And while new solutions are emerging, transitioning to them takes time and significant investment.

We know that the UK’s recycling infrastructure still has room for improvement, and this can sometimes lead to plastic waste ending up in landfills or our oceans. The expanded scope of Extended Producer Responsibility (EPR) legislation is starting to drive real action, encouraging us all to focus more on recyclability.

That’s why we’re evolving our approach, because this isn’t just about plastic. It’s about rethinking packaging altogether to make it as sustainable as possible while still protecting the products our customers rely on.

Our next steps

As our headline plastic reduction target ends in December 2025, we are evolving our packaging strategy – one that encompasses all packaging materials with the bigger picture of recyclability, sustainability and new EPR legislation. Here’s what we’re striving for:

  1. 100 per cent recyclable or reusable packaging across all types of packaging (primary, secondary and tertiary), including tackling tricky materials like polystyrene and film. The assessment of recyclability will be aligned to the EPR requirements.
  2. 100 per cent recycled or certified paper and pulp packaging by December 2025, ensuring our materials are deforestation and conversation free. 
  3. Continuing to cut down on our own-brand food packaging across all materials in line with new industry standards (EPR legislation) while maintaining our reduction in general merchandise & clothing GM&C.
  4.  At least 30 per cent of recycled content in all primary based packaging for our own-brand food and GM&C.

How we'll make this happen

We know we can’t do this alone. Creating real change means working in partnership across industries, with suppliers and with our customers. As we move ahead, we will continue to:

  • Phase out hard-to-recycle materials wherever possible
  • Increase the recycled content in our packaging while maintaining quality and safety
  • Invest in new ideas and innovations to find better solutions

We will also explore how we can help customers make sustainable packaging choices, including refill-at-home and reuse options.

This is a journey and while there are challenges, we’re excited about what’s ahead. By rethinking how we design, use and recycle packaging, we can make a real difference in partnership.